­
Helical Gear Box for Universal Mounting with Input Flange | Zeal Gears Pvt. Ltd.

Our all the processes of manufacturing are according to the standard guidelines of the ISO.

From the raw material selection to the dimension selection everything is done while keeping in mind the standard dimensions and design set by the ISO.

So, these are large size helical gearboxes cast in grey iron or grained iron as specified by ISO standards and are equipped with multiple flanges.

These flanges are usually made up of aluminium alloys and are mounted on the machinery with the help of either its flanges or the foot.

They usually operate at a power of 11.6 kw while providing the massive input shaft.

We manufacture and supply easy to use gearbox which provides high torque as generated by the machinery, have easy power transmission and power transmission as well.

What makes them demandable in the market?

The fact that they come in various universal mounting positions and can be mounted with either their flanges or the foot makes them a popular choice among the industrialist.

SU SERIES GEARBOX

Factors that make them more efficient helical gearboxes tool in the industrial world.

Now, there surely must be a reason that it is the preferred choice of helical gearboxes in many industrial fields. Many industrial procedures demand universal mounting helical gearboxes rather than multi-stage helical gearboxes. So, here I would be listing some of the factors which have made them a more popular choice. These factors are as follows:

  • They could be mounted by universal housing, flanges or foot. Thus providing it high mounting flexibility.
  • It consequently reduces the need for the large mounting spaces in the machinery.
  • This type of gearboxes is highly efficient and robust to work with.
  • It prevents the back driving force applied by certain machinery thus making the whole procedure more efficient. So, it efficiently reduces the standard backlash as generated by certain mining industrial machinery.
  • It is highly dynamic in nature and has been proven to be highly energy saving as it had high torque power and high power transmission capacity.
  • And lastly, helical gearbox for universal mounting can operate over a wide range of the output speed without can fear of wear and tear in the helical gearboxes.

FAQ for Helical Gearbox for Universal Mounting with Input Flange

What is a Helical Gearbox?

A Helical Gearbox is a type of mechanical gear system designed with angled teeth to provide smooth and efficient power transmission between parallel or non-parallel shafts. The helical design allows for quieter operation and higher load capacity compared to other types of gears.

What is meant by ‘Universal Mounting’ in a Helical Gearbox?

Universal mounting means that the gearbox can be mounted in various orientations and configurations. This flexibility allows it to be used in a wide range of applications and systems, ensuring versatility and ease of installation.

What is an Input Flange, and why is it important?

An input flange is a critical component that connects the gearbox to the driving motor or other input mechanisms. It ensures proper alignment and secure attachment, facilitating the transmission of power from the motor to the gears within the gearbox.

What are the typical applications of a Helical Gearbox with Universal Mounting?

These gearboxes are commonly used in industries such as material handling, conveyors, mixers, crushers, and various other machinery where high torque and efficiency are required.

What materials are used in the construction of the Helical Gearbox?

The gearbox typically consists of high-quality steel for gears and shafts, with the housing made from robust cast iron or aluminum. The choice of materials ensures durability, high performance, and resistance to wear and tear.

How do I select the right Helical Gearbox for my application?

Selection depends on several factors, including the required torque, speed, load capacity, mounting configuration, and environmental conditions. It’s important to consult with a gearbox manufacturer or specialist to determine the best specifications for your specific application.

What are the maintenance requirements for a Helical Gearbox?

Regular maintenance includes checking for proper lubrication, inspecting for wear or damage, and ensuring that all mounting and connection points are secure. Following the manufacturer’s maintenance guidelines can significantly extend the gearbox’s lifespan.

Can this gearbox be customized for specific needs?

Yes, many manufacturers offer customization options, including different input flange sizes, housing materials, and gear ratios, to meet specific operational requirements.

What are the advantages of using a Helical Gearbox with Universal Mounting?

The primary advantages include its high efficiency, low noise operation, versatility in mounting options, and the ability to handle high loads with minimal vibration and wear.

How does the input flange contribute to the performance of the Helical Gearbox?

The input flange ensures that the motor or other input device is securely and accurately connected to the gearbox, which is crucial for efficient power transmission and overall system reliability.

Are there any specific installation guidelines for this type of gearbox?

Yes, installation should follow the manufacturer’s instructions, which typically include proper alignment, secure mounting, correct lubrication, and ensuring that the gearbox is free from any external stresses that could affect performance.

What is the expected lifespan of a Helical Gearbox?

The lifespan varies depending on usage, maintenance, and operating conditions but can range from several years to decades with proper care and routine maintenance.