Helical Gear Box Two Stage With Oil Pump
With the plenteous experience of in this industry, Zeal Gears Pvt Ltd. is manufacturing, supplying and exporting the best quality range of Two Stage with Oil Pump Helical Gear Box in Ahmedabad, Gujarat, India. Our offered gearbox is very much made by our profoundly experienced experts utilizing the best grade crude material and present-day innovation. Our customers exceptionally hail the offered gearbox for its ideal usefulness and high quality.
Helical Gear Box Two Stage with Oil Pump is utilized to give a two phase gear decreases between the input and output shaft. Our clients are happy with these products for their long-lasting performance and unique design, which makes them appreciate being utilized general engineering likes, textiles, food, concrete, material handling and so on… Clients can benefit from these items from us at extremely ostensible rates.
Two Stage Helical Gearbox has been widely used for power transmission in a gas turbine, generators, prime mover, pump, fan, and compressor in marine ships and construction machines.
Product Specification:
- Input Speed: 1450 rpm
- Power: 49 kW to 52.2 kW
- Rated Power: 1.49 kW – 52.2 kW
- Power Source: Electric Motor
- Required Materials: High Graded Alloy Steel
- Output Torque: 223 Nm – 5500 N
The application of Helical gear box two stage with oil pump are as under:
- Plastic Industry
- Rubber Industry
- Cement Industry
- Paper Industry
- Sugar Industry
- And other Industry
The functionality of Helical Gear Box Two Stage with Oil Pump:
- The product conforms to global quality needs.
- Low Operation Cost
- These units have oil level markers for more straightforward preventive maintenance.
- Clutch function
- Distribute power
- Used in Lubrication methods
- Design with high torque
- Gives less power loss
Helical Gear Box Two Stage with Oil Pump is used for gear in transmissions.
Compromised or low-quality products are absolutely out of the question. Service and value is our prime consideration.
Technical Specification
| Size | Thrust Brg. No. | STD Ratio |
|---|---|---|
| 225D | 29430/29432 | 12.5 : 1/16 : 1/20:1 |
| 250D | 29434/29436 | 12.5 : 1/16 : 1/20:1 |
| 280D | 29440 | 12.5 : 1/16 : 1/20:1 |
| 320D | 29444/29448 | 12.5 : 1/16 : 1/20:1 |
FAQ for Two-Stage Helical Gearbox with Oil Pump
What is a two-stage helical gearbox with an oil pump?
A two-stage helical gearbox with an oil pump is a gear reducer that includes an integrated oil pump to circulate lubricant throughout the gearbox. The two-stage helical gears provide significant speed reduction and high torque output, while the oil pump ensures continuous lubrication for smoother operation and enhanced reliability.
What are the benefits of having an oil pump in a two-stage helical gearbox?
- Improved Lubrication: Ensures consistent lubrication of gears, reducing friction and wear.
- Enhanced Cooling: Helps dissipate heat generated during operation, preventing overheating.
- Extended Gearbox Life: Reduces the risk of gear damage and prolongs the lifespan of the gearbox.
- Reduced Maintenance: Minimizes the need for frequent manual lubrication and maintenance.
How does the oil pump in the gearbox work?
The oil pump circulates lubricant throughout the gearbox, ensuring that all internal gears and components receive proper lubrication. It typically operates continuously or intermittently, depending on the gearbox design, and helps maintain optimal operating temperatures by distributing oil to areas that require cooling.
What factors should be considered when selecting a two-stage helical gearbox with an oil pump?
- Lubrication Requirements: Ensure the oil pump and lubrication system meet the needs of your application.
- Gearbox Specifications: Verify the reduction ratio, load capacity, and efficiency match your requirements.
- Operating Environment: Consider factors like temperature, dust, and moisture that might affect the oil pump and gearbox performance.
- Maintenance Needs: Review the maintenance requirements for both the oil pump and the gearbox.
What maintenance is required for a two-stage helical gearbox with an oil pump?
- Oil Level Checks: Regularly monitor and maintain the proper oil level in the gearbox.
- Oil Quality: Ensure the oil is clean and free of contaminants. Replace oil as per the manufacturer’s recommendations.
- Pump Inspection: Check the oil pump for proper operation and ensure it is not clogged or damaged.
- Gearbox Inspection: Regularly inspect the gearbox for signs of wear, leaks, or unusual noises.
What are common issues with the oil pump and how can they be resolved?
- Oil Pump Failure: Can result from blockages, wear, or mechanical issues. Check for clogs, ensure proper maintenance, and replace faulty components.
- Insufficient Lubrication: May indicate pump malfunction or oil level issues. Verify pump operation and oil levels.
- Overheating: Could be due to inadequate oil circulation or excessive load. Ensure proper oil circulation and check for overheating sources.
What types of oil are used in a two-stage helical gearbox with an oil pump?
Gearboxes typically use gear oil or lubricant that is specifically formulated for the operational conditions of the gearbox. Always use the type and grade of oil recommended by the manufacturer.
Can a two-stage helical gearbox with an oil pump be customized?
Yes, manufacturers often offer customization options for gear ratios, oil pump configurations, and other features to suit specific application requirements.
How is a two-stage helical gearbox with an oil pump installed?
- Alignment: Properly align the gearbox with the input and output shafts.
- Mounting: Securely mount the gearbox to prevent movement or vibration.
- Oil System Setup: Ensure the oil pump is correctly installed and connected, and fill the gearbox with the recommended oil.
- Connection: Verify that all connections, including those for the oil pump, are secure.
Where can I obtain replacement parts or service for a two-stage helical gearbox with an oil pump?
Contact the gearbox manufacturer or authorized distributors for replacement parts and service. Specialized repair services are also available for maintenance and repairs of both the gearbox and oil pump.