At Zeal Gears Pvt. Ltd, we have established ourselves as specialists in designing and manufacturing shredder helical gearbox for demanding industrial applications. These products specifically designed for recycling, shredding, and material size reduction machinery.

We believe in innovation without limitations, and that’s why our products are engineered to deliver exceptional torque, durability, and performance under continuous heavy loads.

Shredder Helical Gearbox

SZH SERIES GEARBOX

Shredder Helical Gearbox Price

Helical Gearbox Two Stage Hollow Output “SZH” Model Minimum Size (IN MM) Helical Gearbox Two Stage Hollow Output “SZH” Model Maximum Size (IN MM) Minimum Price (In Rs) Maximum Price (In Rs)
CD-140MM CD-320MM Rs 1,00,000 Rs 10,40,000

Construction and Design:

Our shredder gearboxes are manufactured with premium-grade materials and advanced design standards to ensure long operational life and reliability.

  • Housing cast from high-grade iron for strength and rigidity.
  • Alloy steel gears with precision grinding for high torque capacity.
  • Hollow shaft construction to simplify shaft-to-shaft connections.
  • Heat-resistant coatings to withstand demanding environments.
  • Bearings and shafts engineered to handle shock loads from shredding operations.

Variants Available:

  • Foot-mounted shredder gearboxes
  • Flange-mounted shredder gearboxes
  • Shaft-mounted gearboxes

Key Features:

  • High torque output designed specifically for shredding applications
  • Gear profiles available ground finishes
  • Power handling capacity ranging from 0.12 kW to 200 kW+, depending on application
  • Designed for continuous, heavy-load operations

Technical Specification

Size STD Ratio
140D 12.5 : 1/16 : 1/20:1
160D 12.5 : 1/16 : 1/20:1
180D 12.5 : 1/16 : 1/20:1
200D 12.5 : 1/16 : 1/20:1
225D 12.5 : 1/16 : 1/20:1
250D 12.5 : 1/16 : 1/20:1
280D 12.5 : 1/16 : 1/20:1
320D 12.5 : 1/16 : 1/20:1

Note: – Hollow & Solid Output Shaft Diameter STD or As Per Customer Requirement

Applications of Shredder Helical Gearboxes:

Our shredder gearboxes are widely used in industries such as:

  • Plastic shredders
  • E-waste shredders
  • Wood shredders
  • Paper and cardboard shredders
  • Rubber and tire shredders

Why Choose Zeal’s Shredder Helical Gearboxes?

  • Designed with universal mounting options for easy installation.
  • Built with hollow output shafts for direct mounting onto shredder shafts.
  • Provide high torque and efficiency, ensuring smooth shredding operations.
  • Capable of handling high overhung and shock loads, essential for shredding tough materials.
  • Available in foot-mounted and designs for flexible use.
  • Equipped with a two-stage.
  • Robust design reduces void space, optimizing space utilization in shredding systems.

FAQ for Shredder Helical Gearbox

What is a shredder helical gearbox?

A shredder helical gearbox is a specially designed gearbox that uses helical gears to provide high torque and reduced speed, ideal for powering shredders used in recycling, waste management, and size reduction industries.

Why is a hollow output shaft important in shredder gearboxes?

A hollow shaft allows direct mounting of shredder shafts, eliminating the need for couplings, reducing misalignment, and improving compactness.

Can shredder gearboxes handle shock loads?

Yes, Zeal shredder gearboxes are built to withstand shock, vibration, and fluctuating loads generated during shredding of hard materials like rubber, and plastics.

What mounting options are available?

We provide universal mounting including foot-mounted, flange-mounted, and shaft-mounted designs to suit different shredder layouts.

What are the benefits of helical gear design in shredders?

Helical gears ensure smooth and quiet operation, high torque capacity, and longer life compared to spur gear systems.

What industries use shredder gearboxes?

Industries such as recycling, plastic processing, metal recovery, paper, rubber, and municipal solid waste management rely on shredder gearboxes.

Can these gearboxes be customized?

Yes, we offer custom gear ratios, hollow shaft sizes, lubrication systems, and cooling solutions tailored to specific shredder applications.

What is the typical lifespan of a shredder gearbox?

With proper maintenance, our gearboxes are designed to last for many years of continuous operation under heavy loads.

How should shredder gearboxes be maintained?

Regular lubrication checks, gear and bearing inspections, and ensuring correct alignment with the shredder shaft are essential for long service life.