Zeal Gear Pvt Ltd manufactures one of the finest quality extruder helical gearboxes for the plastic and rubber industrial applications.
They are cast in graded iron. We manufacture their gears with the highest quality raw material that could support heavy-duty works. Their raw material is made up of high graded steel alloys to meet the higher precision standards. They are also available in two-stage and single-stage gearboxes etc., which would be discussed further separately in other sections.
Well, they are made with high technology and computer system to set perfect dimensions of the gearboxes which would work efficiently.
Plus, we have designed our gearbox while keeping in mind certain important aspects which are as follows:
Now, we design this Extruder helical gearbox while keeping in mind that they should be able to withstand high torque generated by the machinery. It should be able to run continuously without any problem of overheating and rough gliding movements due to high friction generation and lack of lubrication.
And yeah! Most importantly, they should be able to withstand the high thrust loads generated by the extrusion machinery.
Let’s quickly enlighten the above-stated aspects in more vivid details.
Now, how possibly could you manage the heat transfer of the machinery or gearboxes in particular? There is no denying the fact that constant friction and torque applied to the gearboxes is going to generate heat. And consequently, it may hinder the efficiency of the machinery and overheat could also affect the kinetics of the process going on.
So, we incorporate cooling coils made up of copper alloy in the gearboxes and coat the inner linings of the machinery with heat resistant material that would protect the machinery from excessive wear and tear as well.
So, you are aiming you birds with a single stone here. Second, we coat our machinery with high-performance oil that fulfils its lubrication requirements as well.
Now, how is it able to withstand the thrust load? We equip our gear units with spherical roller thrust bearings that is capable of bearing axial thrust load. And as stated earlier, these gears are manufactured with supreme high-quality steel alloys to withstand the torque generated by the extrusions machinery.
You can mount these helical gearboxes vertically on the machinery. Or, we are the trusted manufacturer of gearboxes with additional flanges so that you can install it suit your requirements.
So, yeah, another pro of using our extrusion helical gearboxes is that it is easily installed without any hassle.
An extruder helical gearbox is a mechanical device used to transmit power from a motor to an extruder, which processes materials like plastics or rubber. It uses helical gears, which have teeth cut at an angle to the gear axis, to provide smooth and efficient power transmission.
Helical gearboxes have gears with teeth cut at an angle, which results in smoother and quieter operation compared to spur gearboxes, where the teeth are cut parallel to the axis. Helical gears also typically offer higher load capacity and efficiency.
Extruder helical gearboxes are commonly made from high-strength steel for the gears and aluminum or cast iron for the housing. The choice of material depends on the load requirements, operating environment, and durability needs.
Yes, many manufacturers offer customization options to match specific requirements such as gear ratios, mounting configurations, and housing materials.
Contact the gearbox manufacturer or authorized distributors for replacement parts and service. Additionally, some third-party service providers specialize in gearbox repair and maintenance.
